Назад в каталог
Муфты для соединения трубок
- Обжимные фитинги уплотняются металл по металлу без использования каких-либо эластомеров
- Обжимные фитинги CIR-LOK спроектированы для работы при давлении значительно превышающем давление трубки
- Стандартный дизайн для всего диапазона размеров трубок
- Жёсткость трубок не должна превышать 85 по Роквеллу
- Доступны размеры фитингов от 1/16 до 2 дюймов и от 2 до 50 мм.
- Фитинги могут быть изготовлены из нержавеющей стали, углеродистой стали, латуни, алюминия, Хастеллоя, Инколоя и других сплавов.
- Подсеребрённая резьба на гайке фитинга для уменьшения усилия при затяжке и исключения эффекта холодной сварки.
- Фитинги прекрасно работаю в вакуумных системах и в системах с сильной вибрацией.
Сортировать:
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Муфты для труб от компании CIR-LOK
Муфта обжимная для стальных труб – это современное и эффективное решение для формирования соединений в системах трубопроводов, а также в других инженерных коммуникациях. Они просты в установки, имеют хорошие показатели долговечности и качества. Это делает их популярным выбором среди профессиональных монтажников. Купить обжимную муфту на стальную трубу можно в онлайн-магазине CIR-LOK.
Принцип ее работы основан на механической деформации обжимного кольца специальным пресс-инструментом. Во время обжатия кольцо сдавливает трубу, делая соединение герметичным и прочным. Уплотнительное кольцо дополнительно предотвращает протечки.
Преимущества:
- Простота и скорость монтажа. Эти соединительные элементы устанавливаются очень легко и быстро, поскольку не нужна сварка или нарезание резьбы. Нужно просто отрезать трубу, подготовить край, вставить ее в фитинг и зажать специальным инструментом.
- Надежность и герметичность. Получается очень надежное и герметичное соединение, которое выдерживает высокое давление и температуру.
- Экономия времени и затрат. За счет простой и быстрой установки можно значительно сэкономить время и деньги при монтаже трубопроводной системы.
- Эстетичный визуал. Такие соединения выглядят аккуратно и компактно, поэтому их можно использовать там, где важен визуал системы.
- Возможность работы с различными материалами. Существуют модели, позволяющие соединять стальные трубы с трубами из других материалов, например, медными или пластиковыми.
При выборе нужно учитывать:
- Диаметр трубы. Нужно убедиться, что муфта подходит по диаметру к соединяемым трубам.
- Рабочее давление и температура. Важно, чтобы муфта могла выдерживать необходимые эксплуатационные показатели в системе.
- Материал трубы. При выборе необходимо учитывать материал, особенно если соединяются трубы из не идентичных друг другу материалов. Для этого существуют специальные муфты.
Основные характеристики муфт
Основные характеристики рассматриваемых элементов определяют их пригодность для конкретных задач:
- Материал. От материала зависит прочность, устойчивость к ржавчине и то, как хорошо он взаимодействует с тем, что течет внутри системы. Часто используют латунь, нержавеющую сталь, медь и пластик. Латунь хорошо сопротивляется коррозии, прочная и легко обрабатывается. Нержавейка отлично противостоит ржавчине, особенно в агрессивных средах. Медь хорошо проводит тепло и обладает антибактериальными свойствами. Пластик легкий, не ржавеет и устойчив к химическим веществам.
- Тип соединения. Соединение создается путем сжатия специального кольца. Одностороннее – простое и надежное, с обжимом только с одной стороны. Двустороннее – более надежное, с обжимом с обеих сторон для лучшей фиксации. С конусным уплотнением – используется для дополнительной герметичности.
- Диаметр трубы. Важно правильно подобрать муфту, чтобы она соответствовала диаметру элементов, предназначенных к соединению.
- Рабочие системные показатели. При выборе нужно учесть, в каких условиях будет использоваться соединение.
- Простота монтажа. Они легко устанавливаются без сварки, используя специальный инструмент для обжима.
- Герметичность. Качественная обжимная муфта для труб должна предотвращать утечки, если правильно установлена и используется в подходящих условиях.
- Долговечность. Соединительные элементы должны быть достаточно прочными и устойчивыми к ржавчине, вибрациям и перепадам температур, чтобы надежно работать в течение длительного времени.
Варианты применения соединительных муфт
- Водоснабжение и водоотведение. Эти соединительные элементы часто применяют для соединения труб из разных материалов (ПВХ, полиэтилена, стали, чугуна) в системах водоснабжения, водоотведения и канализации. Они обеспечивают плотное соединение, исключая протечки и гарантируя надежную работу. Их часто используют для ремонта поврежденных участков без необходимости менять всю трубу целиком.
- Газоснабжение. В газовых системах к этим элементам предъявляются очень высокие требования по безопасности и герметичности. Используются специальные соединители, сделанные из материалов, которые не разрушаются под воздействием газа и высокого давления.
- Электротехника. Здесь они служат для соединения кабелей и проводов разного размера и назначения. Они обеспечивают хорошую электрическую изоляцию и защищают от повреждений, влаги и других внешних воздействий. Используются как для силовых, так и для слаботочных кабелей.
- Строительство. В строительстве их применяют для соединения арматуры и других элементов конструкций. Они создают прочное и надежное соединение, что особенно важно при строительстве зданий.
- Машиностроение. В этой области они используются для соединения валов и других вращающихся деталей машин. Они обеспечивают передачу вращающего момента и компенсируют, если валы немного не совпадают.
Особенности подготовки и монтажа муфт для труб
Подготовка к монтажу:
- Выбор муфты. Подбор должен соответствовать параметрам стенок, а также условиям эксплуатации трубопровода. Важно учитывать материал и защитное покрытие.
- Подготовка труб. Важна тщательная очистка торцов от грязи, ржавчины, заусенцев и других загрязнений. Для этого используют металлические щетки, наждачную бумагу, шлифовальные машинки. Необходимо добиться идеально чистой и ровной поверхности.
- Снятие фаски. Необходимо снять фаску под углом 30-45 градусов на торцах. Это обеспечит хороший провар и повысит прочность. Фаску можно снять с помощью напильника, фрезы или специального инструмента для снятия фаски.
- Контроль зазора. Несоблюдение зазора может привести к неправильной установке.
- Разметка. Перед сваркой нужно сделать разметку, чтобы правильно расположить элемент относительно труб. Это поможет избежать перекосов и других ошибок при сварке.
- Проверка состояния муфты. Ее обязательно проверяют на наличие дефектов. Использование поврежденных элементов недопустимо.
Установка сварной муфты:
- Прихватка. Перед основной сваркой муфта стальная обжимная прихватывается в нескольких точках. Это фиксирует положение муфты и предотвращает ее смещение во время сварки.
- Сварка. Используют электродуговую сварку или газовую сварку. Важно соблюдать технологию сварки, чтобы обеспечить качественный провар шва и избежать дефектов. Сварку проводят в несколько слоев, давая каждому из них остыть.
- Очистка шва. После сварки нужно очистить сварной шов от шлака и брызг металла.
- Контроль качества сварки. Осмотр сварного шва на отсутствие дефектов.
- Антикоррозийная защита. Сварной шов подвержен коррозии, поэтому необходимо обеспечить его антикоррозийную защиту (покраска, покрытие специальными составами).
Установка резьбовой муфты:
- Намотка уплотнительного материала. На резьбу наматывают уплотнитель (лен, фум-лента).
- Навинчивание. Муфта соединительная обжимная навинчивается ключом. Важно не перетягивать элемент, чтобы не повредить резьбу.
- Контроль герметичности. После монтажа нужно проверить герметичность. Для этого в систему в тестовом режиме подается давление.
Чтобы установить:
- трубу нужно вставить в муфту обжимную до самого конца;
- болты затягиваются с определенной силой, как указано в инструкции;
- после затяжки нужно проверить, нет ли где-нибудь утечек.
Муфта оцинкованная обжимная доступна для покупки в интернет-магазине компании CIR-LOK. В каталоге магазина указаны действующие цены на его товары. Компания работает уже более двадцати лет и обеспечивает необходимыми изделиями многие крупные промышленные предприятия России.